530 High Speed 150t/D 3600mm Corrugated Fluting Production Line Waste Carton Cardboard Recycling Plant Kraft Paper Making Mill Family Paper Roll Making Machine

• Warranty: 1 Year
• Type: Cultural Paper
• Sheet Former Type: Fourdrinier Wire
• Model NO.: FRD-3600
• Paper Thickness: Normal Specification Paper
• Automation: Automatic
• Certification: CE
• Customized: Customized
• Condition: New
• After-sales Service: 1 Year
• Raw Material: Waste Carton Paper Newspaper Box Paper
• Capacity: 150t/D
• Finished Paper Width: 3600mm
• Gauge: 4700mm
• Design Speed: 250 M/ Min
• Working Speed: 100-320/ Min
• Balance Speed: 350m/Min
• Operation: Automatic
• Roll of Dynamic Balance: G2.5
• Cylinder of Dynamic Balance: G4
• Batch-off Roll of Dynamic Balance: G1.6
• Drive Mode: AC Motor Variable Frequency Speed Regulation Segme
• Pattern: Left Hand Machine
• Paper Weight: 100-300GSM(Can Be Adjusted )
• Ration: 80-200G/M2
• Transport Package: Wood Case Packaging and Fixed All The Movable Part
• Specification: 3600mm
• Trademark: FRD
• Origin: China
• HS Code: 8439200000
• Production Capacity: 10 Sets Per Year

Product Description

 

Product Description

Paper Machine Buying guide

In order to recommend paper machine and make detailed technical proposal for you as soon possible ,please tell us
the following technical parameters:

(1)what kind of paper do you want to produce?
(2)what kind of raw material you will use?(Such as waste paper,old carton box,wood,wheat straw,rice stalk,wood chips,reed,bagasse, cotton,bamboo and so on )

(3)how many tons do you want to produce per day(24hours)?
(4)what is the output paper width of jumbo roll?--mm;
(5)What is the output paper weight(thickness)?--gsm.

Thanks for your cooperation! 


Introduction


This production line can use waster paper,recycled paper ,tree ,bamboo ,reed ,wheat straw cotton

and bagasse as raw material to make good quality craft paper,finished product can be paper roll,

tissue paper, toilet paper, culture paper , Kraft paper, newspaper etc..

the main work flow is as follows:

1 pulp making production line

2 glue adding system

3 paper making production line

4 paper converting section

5 boiler section

Raw material  





Main Equipments 

1.Paper Machine Wire Section

At the wet end of the paper machine sits the headbox, which distributes a uniform jet of watery stock. The liquid falls onto the wire or forming fabric. Beneath the wire, foils (short for hydrofoils) remove water and improve fibre uniformity, ensuring that the fibres weave together in a tight mat. The wire passes over suction boxes that vacuum out the water, leaving a soft mat of pulp that forms the paper sheet, also known as the paper web. By now the wire has travelled 30-40 meters. In a couple of seconds, the water content has dropped to 75-80%, and the web has lost its wet sheen.


2.Paper Machine Press Section 

The next stage of water removal consists of passing the paper web through a series of nip rollers that squeeze the water out of the pulp mat. This pressure also compresses the fibres so they intertwine to form a dense, smooth sheet. At this stage, the water content has reduced to between 45 and 55%.


3.Paper Machine Drying Section 

The paper web now travels through an enclosed space containing a number of steam-heated drying cylinders. They are warmed up to 130ºC using steam heat to ensure that the paper is now 80 to 85% dry. Wet sizing solution is now applied to the paper in order to add a thin layer of starch to the surface. Starch contributes to stiffness and the bonding of the fibres within the sheet of paper. After the sizing is applied, the paper passes through another set of heated drying cylinders. In all, the paper web may travel 400 meters through the dry end. In the process, it will lose roughly 93% of its water.


4.Paper Machine Finishing

To give the containerboard a smooth and glossy surface to optimise it for printing, the paper passes through a set of smooth rollers, which can be hard or soft, that press the paper, embossing a smooth face on the paper surface. 


5.Paper Machine Winding 

After completing its 500-metre journey, the paper exits from the paper machine and is automatically wound onto a jumbo reel, which can weigh 50 tonnes and be up to eleven meters wide. The jumbo reel is lifted by crane to a nearby winder, where the paper is unwound and cut into smaller rolls as required by the customer. 

Product Parameters

Main products	Corrugated Fluting Production Line Waste Carton Cardboard Recycling Plant
Test liner Ration	80-200g/m²
Capacity	150T/D
Net paper width	3600mm
Wire width	3700mm
Working speed	100-320m/min
Design speed	350m/min
Gauge	4700 mm
Roll of dynamic balance	G2.5
Cylinder of dynamic balance	G4
Batch-off roll of dynamic balance	G1.6
Drive mode	AC frequency conversion partial drive
Layout of floor	Monolayer
Pattern	Left hand machine
Banner moisture difference	≤±1%
Banner quantitative difference	≤±1.5%

Dryness of Craft Paper

 

Paper dryness out of wire part	20-22% (± 1%)
Paper dryness out of press section	44-46% (± 1%)
Before sizing	92%
Paper roll machine	92%
Lateral shrinkage	About 3.5%

 

Fresh water, clarified water

 

Requirements	clear, colorless, sand removal
Water pressure	3.0MPa, 2.0MPa, 0.5MPa
PH value	6-8

Power Supply

 

AC voltage	high pressure,380/220V±5%
Control point pressure	220/24V
Frequency	50HZ±1%

 

Hydraulic system

Rated pressure	16Mpa
Work setting pressure	14Mpa
Oil filter precision	14μm
Supply oil temperature	≤38ºC

Compressed air

The primary pressure	0.6~0.7Mpa
Working pressure	≤0.5Mpa
Quality requirement	1.Instrument air: filtration, no oil, no water
	2.In factory using air: General compressed air (dry one time )
Air supply temperature	≤35ºC

Paper Machine Process Flow 


Finished products 

Our Advantages

We are the best one in the paper industry!

We can make the optimization proposal after analyzing and figuring out the problems of the paper production line according to the papermaking progress, equipment, electric automatization etc. 

We can make the machine speed to run in the best condition and put the manufacture cost down to the bottom while ensuring the good quality.

During the process of producing or increasing machine speed
Blocking wire section, poor dewatering of the press section, frequent breaking paper, but badly surplus capacity of the dryer section… 
Wire section, press section and dryer section is running normally, but the sizing part always goes wrong…
When the cost of partial modification is not so good, we have to consider - to replace of it !

We can supply the matched and higher performance
Wire Section: Cylinder type, Fourdrinier type
Press Section: 3 rolls 2 press type, 4 rolls 3 press type
Dryer Section: various kinds of capacity and type
Sizing Section: horizontal type, indented form, film transfer type
Reeling Machine: every kind of reeling machine, horizontal type
Multiform tensioner, corrector, scraper, shower pipe, water box, scraper blades, forming board…
Every kinds paper tester

The paper machine is made of rolls and base frame.
And the output stability and efficiency of the paper machine is based on the quality of the rolls and other necessary parts.

We are focusing on all parts of pulp and paper industry!
 
 

Certifications

 

 

Company Profile

Qinyang City Friends Machinery Equipment Co., Ltd. Located in Qinyang City, Henan province, China, is one of leading paper machine manufacture, which specializes in pulp making machine, paper making machine and paper processing machine manufacturing.

Our company pursues high standard manufacturing and perfect product. Our products have passed CE certificate. Over 20 years experiences won large market and the trust of our clients by sophisticated paper making process and advanced technology for us.

Our products were sold nationwide and exported to Southeast Asia, Middle East, Russia, Mongolia, Jordan, Indonesia and Bangladesh, etc. Our company has perfect service system. We have engineer team with rich practice experience, who can supply professional service during the whole deal, including technology consultation, design factory, project evaluation, detailed design of factory, installation and testing the whole production line, training engineers and workers.

We hope to establish friendship and business relationship with friends from all over the world.
 

Our client 


 

Packaging & Shipping

After Sales Service

 

Pre-sale Service
----24 hours phone, email, trade manager online services;
----We will supply the detailed project report, detailed general drawing, detailed flow process design, detailed layout factory drawing for you until meet your requirement;
----we welcome you to come to our paper making machine factory and paper mill factory to have a look and check;
----We will tell you all the necessary cost when set up a paper mill factory;
----We will answer you all the questions within 24 hours;
----We will send you various quality paper samples made by our paper machine for free;
----We can supply turn key-project service.

On-purchase Service
----We will accompany you to check all the equipment made by us, and help you to make the plan of installation;
----We will supply paper machine assembly drawing, the foundation and foundation load diagram, transmission diagram, formal installation drawing, use and installation instructions and a full set of technical data after signing the contract.

After-sales Service
----We will delivery the machine as soon as possible according to your requirement, within 50 days;
----We will send rich practiced experience engineers to you to install and test the machine and train your worker for free;
----We will give you one year guarantee time after the machine can run well;
----After one year, we can guide and help you to maintain the machines;
----Every 2 years, we can help to overhaul the complete machines for free;
----We will send you spare part in lower price.
 

FAQ

1. 1. What kind of paper machine your factory produce?
   Our factory mainly produce flowing machine:
   A. Kraft paper machine which can produce carton box paper, corrugated paper, craft paper, testliner paper, carton board paper etc.
   B. Culture paper machine which can produce white paper jumbo roll, include A4, A3 paper, copy paper, printing paper, newspaper, offset paper etc.
   C. Toilet Paper Machine which can produce toilet paper, tissue paper jumbo roll
   D. Paper processing machine. the jumbo roll paper can be processed all kinds of paper, such as , A4, A3paper, handkerchief paper, towel paper and kitchen using paper
   
   2. Can you make paper mill design for us?
   Yes, we have a technician team of 116 engineers and 12 experts with more than 20years experience.
   
   3. How about your machine quality, we are worry about the quality?
   FRD is a mature brand in china, more than 30 years manufacuturing experience of different kinds of paper machines. We strictly manufacture and manage according to IOS9001:2008 System, and can match all the CE standard or more strict standard. our paper machine is running well in more than 20 countries. we are gold supplier on alibaba already 5 years.
   
   4. What should I have to know if I want to get the quotation?
   a. What kind of raw material you will use(main important)
   b. The capacity you want produce per day(main important)
   c. The paper weight you require.
   d. The paper width you require.
   
   5. Your machine price is high, is there any discount?
   We always provide high quality paper machines, we are paying more attention on oversea market, because of communication time after sales, and also it need very long time to send new parts. our paper machines have enough quality standard to make sure the machine can work more than the real warranty period. our marketing style is quality=price and price=quality, the price will be acceptable for our clients and durable for our machines. anyhow, when we will negotiate the price with each other during our meeting in factory, and get a good satisfaction.
   
   6. Could your engineer can teach and train our workers and stay in our factory for long time?
   Yes, we have 116 technical installation engineer team, they can train and teach your worker to operate paper machine, but you should pay them salary.